TECH SUPPORT

Causes of gear shift - case2

2024-10-18







Causes of gear shift - case2




- Damaged Clutch Facing [Gear Shift]







 Causes 


 

Sudden change of a gear while driving (Ex: 5th → 3rd/2nd)


Abrupt downshifting without adequate deceleration places heavy stress on the clutch facing.

This can cause excessive friction and lead to premature wear.




Slip due to excessive driving or overload


Constant driving under heavy loads or high speeds puts strain on the clutch, causing it to slip.

This leads to overheating and damages the clutch facing over time.




Excessive (habitual) use of a half clutch


Holding the clutch partially engaged for long periods increases friction between components.

This friction leads to heat buildup, which wears out the clutch facing faster.




Defective clutch working system



A malfunctioning or poorly adjusted clutch system puts uneven pressure on the clutch facing.

This uneven wear can cause the clutch to fail prematurely.



Driving overloaded


Operating the vehicle with excess load puts additional pressure on the clutch system.

This added strain can cause the clutch facing to overheat and degrade.



Excessive use of an engine brake


Overusing engine braking places extra torque on the clutch.

This additional stress accelerates the wear of the clutch facing.










 Maintenance & caution 




Replace the clutch


If the clutch facing is damaged, replacing the entire clutch system is necessary.

Doing so will restore smooth gear shifting and prevent further mechanical issues.